Used Car Checklists

2021 Volvo XC40: What to check before buying

Owners have filed 40 complaints with NHTSA about this car, most about the electrical, fuel system, and transmission. The 9 checks below target those problems, in the order you would do them at the car.

Volvo XC402021
Owner complaints
40
Recalls
3
Crashes reported
2
1 injury
Reliability
Mixed
46/100 on Auto Reliability Index

Run the VIN before you go

A history report shows accidents, title brands, odometer readings, and open recalls for this 2021 Volvo XC40. Ask the seller for the VIN; it is also on the dash at the base of the windshield.

Your inspection sheet

Tick items off on your phone at the car, or print it. Ticks stay on this device.

These checks are specific to this model year. For tires, body panels, fluids, and the other basics every used car needs, use the general inspection guide.

Reported on other XC40 years with the same design

These years share the 2021's design and most of its parts, so their problems are the ones to look for on this car too.

2020 XC40

10 owner complaints
  • Electrical 3
  • Transmission 2

Worth adding to your 2021 checks

  • Lift the floor mats and press the carpet in front and rear footwells for dampness, stains, or a musty smell.
  • Inspect the moonroof surround and headliner for water stains or signs of leaks.
  • Test wipers front and rear, turn signals, and high beams all on, with the car fully warmed up.
Open the 2020 checklist

2023 XC40

35 owner complaints
  • Electrical 8
  • Backup camera 7
  • Brakes 4

Worth adding to your 2021 checks

  • Shift into reverse repeatedly and confirm the rear camera appears every time with no unavailable message.
  • Ask for service records showing rear camera software updates and any repeat visits for the same camera fault.
  • Drive in traffic and watch for automatic emergency braking when nothing is ahead.
Open the 2023 checklist

2019 XC40

29 owner complaints
  • Airbags 4
  • Brakes 4
  • Seat belts 2

Worth adding to your 2021 checks

  • Use Pilot Assist on a highway and watch for drops with no warning, sudden slowing, or drifting across lane lines.
  • Drive in stop-and-go traffic and watch for false automatic braking or the car speeding up on its own.
  • Back toward a safe object and confirm the rear parking alarm sounds and reverse auto-braking engages.
Open the 2019 checklist

Which XC40 is it?

EPA figures for each version of the 2021 Volvo XC40. Use them to confirm you are looking at the version that was advertised, and as a yardstick on the test drive.

VersionDriveEPA rating
2.0L 4-cylGasAWD, FWD25–26 mpg
ElectricAWD208 mi range
  • The 2021 Volvo XC40 was sold in two versions. Confirm which one this is from the window sticker, the engine cover, or the VIN report before you compare prices.
  • With a full charge, the range estimate on the dash should land near the EPA figure of 208 miles. A much lower number on a mild day can mean a worn battery; ask for a battery health report.

Why these checks: what owners reported

NHTSA complaints for the 2021 Volvo XC40, grouped by the part owners named. Open a row to read what goes wrong.

  • Electrical9No crashes

    All power cuts out, sometimes while the car is moving, and it then will not restart. Reports describe sudden shutdowns at stop lights, on highway exit ramps and while pulling out of parking lots. Screens go black, doors will not unlock and seat belts stop working. Several owners describe repeated no-starts with a dead battery symbol, multiple tows, and dealers who cannot find a cause. One shutdown came at about 58,000 miles. Other reports cite an onboard charger failure that left an owner unable to charge, and a check engine light that returns after every reset.

  • Fuel system4No crashes

    A "propulsion system failure" message appears and the car stops within seconds, sometimes in highway traffic, with little time to reach the shoulder. In some cases the shifter will not go into neutral, the wheels stay locked and the car cannot be locked. One owner had a second failure a year after a software update, and the dealer said failures continue even with updated software. On electric versions, the charging cable often will not release and the charging display is erratic. A dealer could not duplicate that problem.

  • Transmission4No crashes

    Shuddering comes first, then the car stops and loses all power, unable to move forward or in reverse. Some owners see a 12-volt battery charging fault message warning that the car cannot be restarted. Repeat failures are common, with owners reporting two or three complete power losses within months, including after software updates. One repair was traced to the battery energy control module. The wheels stay locked, so the car has to be dragged onto a flatbed. Losing power while turning or merging creates a clear crash risk.

  • Backup camera3No crashes

    While reversing, the rearview camera flickers, goes blank and shows "Camera Unavailable." Owners say the problem continues after the dealer's software update, including one failure at 36,000 miles. One report blames an underpowered infotainment chipset. In another report, the reverse automatic braking sensor did not work on a car delivered with 7 miles. When the camera drops out, the driver loses the rear view at the moment it matters most.

  • Wipers and visibility3No crashes

    Windshield cracks appear without a clear impact. They often start low near the pillar on either side and run about halfway up. Owners report cracks on cars only a few months old and repeated replacements. One owner is on a third windshield. Dealers have blamed road debris, and owners dispute that. In a separate problem, the rearview mirror twists off its base during normal adjustment and is left dangling, where it blocks the forward view.

  • Brakes3No crashes

    Automatic braking engages with nothing in the way. In one report the rear collision warning went off at a stop light and the emergency brake locked on, so the car had to be towed. In another, city safety braking stopped the car at 25 and 55 mph and tightened the seat belt. Software and module updates did not stop the repeat events. A separate report describes brakes seizing after the car sat wet, with a clunk and grinding, and pad material breaking off after two pad and rotor replacements.

  • Acceleration and cruise control21 crash

    From a stop, the car creeps forward on its own. One report tied this to a crash with 1 injury. The other complaint describes no failure. It concerns a recall repair that was delayed because parts were not available, and both the dealer and the manufacturer confirmed the shortage. With only 2 complaints on file, no wider pattern shows.

  • Body and structure2No crashes

    A seized power liftgate strut leaves the liftgate stuck open. It looks misaligned and will not close or latch, even after the reset steps a Volvo representative suggested. The other report repeats the windshield problem seen elsewhere. A tiny rock chip led to a crack in glass that had already been replaced once. Cracks like this block the driver's view and interfere with driver assist functions.

In owners' own words

Excerpts from complaints XC40 owners filed with NHTSA, as written. Listen for the same symptoms on your test drive.

Electrical
The check engine light has been on my vehicle since April 1, 2024. I have taken it in twice to a Volvo dealership and they cannot give me an answer as to why this is happening. They reset it and it comes right back on after a few miles. They tell me when they get an answer they will call me back in to have it fixed. It still has not been fixed.

Filed with NHTSA, October 2024

Electrical
Turning out of parking lot , car started pulsing, and stopped. Propulsion failure box popped up. Thankfully no cars behind us (young daughter in car seat)or was not attempting to merge on highway. Tow truck manually pulled car as no electric (cannot unlock or open trunk), completely shut down.

Filed with NHTSA, May 2025

Fuel system
Complete power failure of the vehicle. Inability to start or move the car. Car cannot be locked, wheels are locked, no power to the vehicle

Filed with NHTSA, February 2022

Transmission
Complete power failure of all electric Volvo XC 40 Recharge Vehicle has had recall update of software and additional software update. This is the second complete power failure Previously reported October 12 Recurrent power failure after "fix" on October 23. Volvo is unable to fix a complete power failure requiring tow truck to dealership.

Filed with NHTSA, October 2021

Transmission
A complete power failure. The main battery failed due to a software failure from The Battery Energy Control Module (BECM). The entire car stopped working. No power to unlock the wheels. The car was dead towed on rollers under the wheels via flatbed truck. A recall r10078 was not given and was not performed on prior visits to the dealer.

Filed with NHTSA, October 2021

Backup camera
After having the rear camera software update to address the safety recall on 05/28, the “camera unavailable” problem persists. This vehicle has underpowered chipset in the IHU and the entire IHU should be subject to recall.

Filed with NHTSA, May 2025

How the 2021 compares with other XC40 years

Complaints for this year next to the average for the other model years, area by area.

The 2021 has the most owner complaints of the 5 XC40 years we cover, about 1.8 times the average of the others. Newer years have had less time to collect complaints, so compare like with like.

2021 Average of other years
  • Electrical94
  • Fuel system40
  • Transmission41
  • Backup camera33
  • Wipers and visibility31
  • Brakes33

Where the 2021 fits in the XC40's history

Redesigns and mid-cycle updates change what can go wrong.

The 2021 is the fourth model year of the XC40's first generation (2018–2024).

Volvo updated the XC40 for 2023, so a 2021 does not have those changes.

What changed for 2023 (not on a 2021)

  • Aesthetic updates to bring design in line with C40 Recharge
  • New headlights
  • Updates to bumpers
  • Android Automotive integration for mild hybrid models
  • New ADAS sensor platform

Recalls to confirm (3)

Recall repairs are free at any Volvo dealer, but the seller may never have had them done. Check each campaign number against the VIN.

  1. 21V881000EngineNov 2021

    Volvo Car USA, LLC (Volvo) is recalling certain 2021 XC40 BEV vehicles. A bolt that secures the cross-member bracket for the electrical motor in the engine compartment may be loose or missing.

    Risk: A loose or missing bolt may decrease the structural protection of the vehicle, increasing the risk of injury during a crash.

    Fix: Dealers will replace the cross-member bracket and install new bracket bolts, free of charge. Owner notification letters were mailed December 16, 2021. Owners may contact Volvo customer service at 1-888-458-1552. Volvo's number for this recall is R10128.

  2. 21V682000Seat beltsSep 2021

    Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection.".

    Risk: An unsecured child restraint system can increase the risk of injury during a crash.

    Fix: Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner notification letters were mailed October 13, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10111.

  3. 21V109000ElectricalFeb 2021

    Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2022 XC40 Recharge vehicles. The Battery Energy Control Module (BECM) microprocessor may reset and cause the high voltage system to disconnect.

    Risk: A disconnected high voltage system can cause a loss of drive power, increasing the risk of a crash.

    Fix: Volvo Car will notify owners, and dealers will install a software update, free of charge. The recall began March 30, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10078.

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